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Training Advanced MRP & Data Analysis

Training Advanced MRP & Data Analysis adalah program pelatihan profesional yang dirancang untuk meningkatkan kemampuan peserta dalam merencanakan kebutuhan material, menganalisis data produksi dan inventory, mengendalikan ketersediaan material, serta meningkatkan efektivitas Production Planning & Inventory Control.

Material Requirements Planning (MRP) merupakan sistem penting dalam perusahaan manufaktur untuk memastikan material tersedia dalam jumlah yang tepat, pada waktu yang tepat, dan sesuai kebutuhan produksi. Ketidakakuratan perencanaan material dapat menyebabkan material shortage, excess inventory, keterlambatan produksi, tingginya inventory cost, hingga terganggunya pelayanan kepada pelanggan.

Melalui Pelatihan Advanced MRP & Data Analysis, peserta akan mempelajari Advanced Material Requirements Planning, Master Production Schedule (MPS), Bill of Material (BOM), Inventory Record, Lead Time, Lot Sizing, Safety Stock, Capacity Planning, MRP Calculation, MRP Performance Analysis, serta pemanfaatan data untuk meningkatkan Quality, Cost, Delivery, dan Flexibility perusahaan.

Mengapa Training Advanced MRP & Data Analysis Penting?

Perusahaan manufaktur membutuhkan keseimbangan antara kebutuhan produksi dan ketersediaan material. Persediaan yang terlalu tinggi meningkatkan carrying cost dan working capital, sedangkan persediaan yang terlalu rendah dapat menyebabkan material shortage dan production stoppage.

Advanced MRP & Data Analysis Training membantu peserta mengintegrasikan Production Planning, Material Planning, Inventory Control, Purchasing, Supplier Lead Time, dan analisis data agar keputusan mengenai material dapat dilakukan secara lebih akurat dan terukur.

Tujuan Training Advanced MRP & Data Analysis

Memahami konsep Material Requirements Planning (MRP).
Memahami hubungan MRP dengan Production Planning & Inventory Control.
Memahami input dan output sistem MRP.
Memahami Master Production Schedule (MPS).
Memahami Bill of Material (BOM).
Memahami Inventory Record.
Mampu menghitung kebutuhan material.
Mampu menentukan waktu pemesanan material.
Memahami Lead Time dan Lot Sizing.
Meningkatkan kemampuan Inventory Planning.
Mampu menganalisis Material Shortage.
Mampu menganalisis Excess Inventory.
Mampu menggunakan data untuk mendukung keputusan MRP.
Meningkatkan efektivitas Production Planning.
Meningkatkan Quality, Cost, Delivery, dan Flexibility.

Manfaat Training Advanced MRP & Data Analysis

Meningkatkan akurasi Material Planning.
Mengurangi risiko Material Shortage.
Mengurangi Excess Inventory.
Meningkatkan Inventory Turnover.
Mengurangi Inventory Carrying Cost.
Meningkatkan ketersediaan material untuk produksi.
Meningkatkan ketepatan Production Schedule.
Meningkatkan koordinasi PPIC, Production, Purchasing, Warehouse, dan Supplier.
Meningkatkan kemampuan analisis data operasional.
Meningkatkan efektivitas pengambilan keputusan berbasis data.

Materi Training Advanced MRP & Data Analysis

1. Fundamental Material Requirements Planning (MRP)

Pengertian Material Requirements Planning.
Tujuan dan manfaat MRP.
MRP dalam Manufacturing Planning.
Dependent Demand.
Independent Demand.
MRP System.
MRP Planning Cycle.

2. MRP dalam Production Planning & Control

Production Planning.
Production Control.
Demand Planning.
Material Planning.
Inventory Planning.
Production Scheduling.
Hubungan MRP dengan PPIC.

3. Input Material Requirements Planning

Master Production Schedule (MPS).
Bill of Material (BOM).
Inventory Record.
Lead Time.
Lot Size.
Safety Stock.
Scheduled Receipt.
Planning Parameter.

4. Master Production Schedule (MPS)

Konsep Master Production Schedule.
Demand versus Production Plan.
MPS Time Horizon.
Production Quantity.
Production Timing.
Available to Promise.
MPS Adjustment.

5. Bill of Material (BOM)

Konsep Bill of Material.
Product Structure.
Parent Item.
Component Item.
Single Level BOM.
Multi Level BOM.
BOM Explosion.
BOM Accuracy.

6. Inventory Record

On Hand Inventory.
Allocated Inventory.
Available Inventory.
Scheduled Receipt.
Inventory Transaction.
Inventory Accuracy.
Stock Reconciliation.

7. MRP Calculation

Gross Requirement.
Scheduled Receipt.
Projected On Hand.
Net Requirement.
Planned Order Receipt.
Planned Order Release.
MRP Time Phasing.
MRP Explosion.

8. Lead Time Management

Purchasing Lead Time.
Supplier Lead Time.
Production Lead Time.
Transportation Lead Time.
Receiving Lead Time.
Lead Time Variability.
Lead Time Reduction.

9. Lot Sizing Techniques

Lot for Lot.
Fixed Order Quantity.
Economic Order Quantity (EOQ).
Period Order Quantity.
Minimum Order Quantity.
Lot Size versus Inventory Cost.
Selection of Lot Sizing Method.

10. Safety Stock & Reorder Point

Konsep Safety Stock.
Demand Variability.
Lead Time Variability.
Service Level.
Reorder Point.
Stockout Risk.
Safety Stock Optimization.

11. Inventory Analysis

ABC Analysis.
Inventory Classification.
Fast Moving Inventory.
Slow Moving Inventory.
Non-Moving Inventory.
Dead Stock.
Inventory Turnover.
Days Inventory Outstanding.

12. Material Shortage Analysis

Material Shortage Identification.
Shortage Report.
Root Cause Material Shortage.
Supplier Delay.
Planning Error.
Inventory Inaccuracy.
Production Schedule Changes.
Material Shortage Recovery Plan.

13. Excess Inventory Analysis

Excess Inventory Identification.
Overstock.
Slow Moving Material.
Obsolete Inventory.
Root Cause Excess Inventory.
Inventory Reduction.
Working Capital Improvement.

14. Capacity Requirements Planning

Capacity Planning.
Available Capacity.
Required Capacity.
Machine Capacity.
Manpower Capacity.
Capacity Loading.
Capacity Constraint.
Capacity versus MRP.

15. Advanced MRP Planning

MRP Parameter Management.
Planning Time Fence.
Order Policy.
Rescheduling.
Exception Message.
Planning Stability.
MRP Nervousness.
MRP Optimization.

16. Data Analysis for MRP

Data Collection.
Data Validation.
Data Cleaning.
Data Classification.
Data Analysis.
Trend Analysis.
Variance Analysis.
Plan versus Actual Analysis.

17. MRP Data Accuracy

Master Data Accuracy.
BOM Accuracy.
Inventory Accuracy.
Lead Time Accuracy.
Production Data Accuracy.
Supplier Data Accuracy.
Data Integrity.
Data Governance.

18. MRP Performance Analysis

Material Availability.
Material Shortage Rate.
Inventory Accuracy.
Inventory Turnover.
Schedule Adherence.
Supplier Delivery Performance.
Production Achievement.
On Time Delivery.

19. MRP Dashboard & KPI

Material Planning KPI.
Inventory KPI.
Production Planning KPI.
Supplier Performance KPI.
Shortage Monitoring.
Excess Inventory Monitoring.
Planning Accuracy.
Management Dashboard.

20. MRP Problem Solving

Identifikasi masalah MRP.
Problem Definition.
Root Cause Analysis.
5 Why Analysis.
Fishbone Diagram.
Corrective Action.
Preventive Action.
Continuous Improvement.

21. Integration MRP with Supply Chain

MRP & Procurement.
MRP & Purchasing.
MRP & Supplier Management.
MRP & Warehouse.
MRP & Inventory Management.
MRP & Production.
MRP & Logistics.
End-to-End Material Planning.

22. Case Study & Workshop

MRP Calculation Exercise.
BOM Explosion Exercise.
Master Production Schedule Exercise.
Net Requirement Calculation.
Lot Sizing Exercise.
Safety Stock Analysis.
Material Shortage Analysis.
Inventory Data Analysis.
MRP Performance Analysis.
Improvement Action Plan.

Target Peserta Training Advanced MRP & Data Analysis

Training Advanced MRP & Data Analysis direkomendasikan bagi profesional yang terlibat dalam Material Planning, Production Planning, Inventory Control, Purchasing, Warehouse, Supply Chain, dan aktivitas manufaktur, antara lain:

PPIC Manager & Staff.
Material Planner.
Production Planner.
Master Scheduler.
Inventory Controller.
Production Manager & Supervisor.
Manufacturing Manager.
Supply Chain Manager & Staff.
Procurement & Purchasing.
Warehouse Manager & Staff.
Inventory Management.
Logistics.
Demand Planner.
Supply Planner.
Data Analyst bidang Operation / Manufacturing.
Continuous Improvement Team.
Profesional yang bertanggung jawab terhadap Material Requirements Planning.

Team Trainer Johnson Indonesia

Team Trainer Johnson Indonesia

Dr. Iphov Kumala Sriwana, ST., M.Si, IPM
Surachman. ST.,MT

Nama trainer untuk program ini perlu dikonfirmasikan kembali kepada Johnson Indonesia sesuai jadwal pelaksanaan dan kebutuhan peserta/perusahaan.

Jadwal Training Advanced MRP & Data Analysis 2026

No.	Tanggal Pelaksanaan
1	28-29 September 2026
2	26-27 Oktober 2026
3	28-29 November 2026
4	14-15 Desember 2026

Untuk jadwal November–Desember 2026 dan tahun 2027, silakan konfirmasi kepada Johnson Indonesia.

Jam Pelaksanaan Training

Online Training: 2 hari, pukul 09.00–16.00 WIB.
Offline Training: 2 hari, pukul 09.00–16.00 WIB.

Metode Training

Interactive Presentation.
Discussion & Sharing.
MRP Calculation Exercise.
Material Planning Case Study.
Inventory Analysis.
Production Planning Analysis.
Data Analysis Exercise.
Problem Solving.
MRP Improvement Workshop.
Action Plan.

Investasi Training Advanced MRP & Data Analysis

Offline Training Jakarta

Rp5.950.000/orang

Durasi training 2 hari.
Minimal mengirimkan 3 peserta.
Pasti Running di Hotel.
Seminar Kit.
Certificate.
Lunch.
Snack.
Souvenir.

Offline Training Luar Kota Jakarta

Rp12.000.000/orang – PASTI RUNNING.
Rp8.500.000/orang – pengiriman 1–5 peserta.
Rp8.000.000/orang – pengiriman di atas 5 peserta.

Private Onsite Training – Johnson Training Center

Rp8.000.000/orang / 2 hari – PASTI RUNNING.
Rp5.950.000/orang / 1 hari – PASTI RUNNING.

Online Training

Rp5.500.000/orang

Durasi 2 hari.
Pukul 09.00–16.00 WIB.
Pelaksanaan secara online.

Catatan: nilai investasi di atas mengikuti struktur investasi program Johnson Indonesia. Konfirmasikan kembali sebelum publikasi apabila terdapat perubahan harga khusus untuk program Advanced MRP & Data Analysis.

Daftar Perusahaan yang Telah Mengikuti Training

Nama perusahaan client khusus program Advanced MRP & Data Analysis belum dapat diverifikasi dari halaman sumber yang dapat diakses saat ini. Oleh karena itu, nama perusahaan tidak ditambahkan agar informasi tetap akurat.

Training Terkait MRP, PPIC, Inventory & Supply Chain

In House Training Advanced MRP & Data Analysis

Johnson Indonesia menyediakan In House Training Advanced MRP & Data Analysis yang dapat disesuaikan dengan karakteristik produk, struktur Bill of Material, sistem Production Planning, pola permintaan, supplier lead time, inventory policy, serta permasalahan material aktual perusahaan.

Materi dapat dikembangkan berdasarkan kebutuhan perusahaan mulai dari Master Production Schedule, Bill of Material, MRP Calculation, Lot Sizing, Safety Stock, Inventory Analysis, Capacity Planning, Material Shortage Analysis, Excess Inventory Analysis, hingga MRP Performance Dashboard.

Program dapat menggunakan data perusahaan sehingga peserta dapat melakukan simulasi kebutuhan material, BOM Explosion, Net Requirement Calculation, analisis inventory, material shortage, supplier lead time, serta Plan versus Actual.

Peserta selanjutnya dapat menyusun MRP & Material Planning Improvement Action Plan yang lebih aplikatif untuk meningkatkan efektivitas perencanaan material dan produksi perusahaan.

Training Advanced MRP & Data Analysis Johnson Indonesia

Training Advanced MRP & Data Analysis Johnson Indonesia membantu PPIC, Material Planner, Production Planner, Inventory Controller, Supply Chain, Purchasing, Warehouse, dan Production meningkatkan kemampuan dalam Material Requirements Planning, inventory analysis, production planning, dan pengambilan keputusan berbasis data.

Program tersedia melalui Public Training, Online Training, Private Training, maupun In House Training sesuai kebutuhan perusahaan.

Johnson Indonesia – Training Provider Since 2002

Hubungi Johnson Indonesia untuk mendapatkan informasi jadwal, proposal, Public Training, Online Training, Private Training, maupun In House Training Advanced MRP & Data Analysis.