Training Effective Production Management by Lean Daily Management
Training Effective Production Management by Lean Daily Management merupakan program pelatihan profesional yang dirancang untuk meningkatkan kemampuan Manager, Supervisor, Team Leader, dan praktisi manufaktur dalam merencanakan, mengelola, mengendalikan, serta meningkatkan kinerja produksi melalui penerapan prinsip Lean Management dan Daily Management System.
Dalam industri manufaktur, efektivitas manajemen produksi menjadi faktor penting dalam mencapai target produktivitas, kualitas, biaya, ketepatan pengiriman, keselamatan kerja, dan kepuasan pelanggan. Perusahaan membutuhkan sistem pengelolaan produksi yang terstruktur, berbasis data, serta mampu mengidentifikasi dan menyelesaikan permasalahan operasional secara cepat.
Penerapan Lean Daily Management membantu perusahaan mengintegrasikan perencanaan produksi, pengendalian operasional, pemantauan Key Performance Indicators (KPI), Visual Management, Daily Production Meeting, Problem Solving, Waste Reduction, dan Continuous Improvement ke dalam aktivitas operasional sehari-hari.
Melalui Training Effective Production Management by Lean Daily Management Johnson Indonesia, peserta akan mempelajari konsep Production Management, Forecasting, Production Planning, Lean Manufacturing, Lean Leadership, Quality Control, serta berbagai metode dan tools yang dapat digunakan untuk meningkatkan efisiensi, efektivitas, dan produktivitas proses produksi.
Mengapa Training Ini Penting?
Permasalahan produksi seperti keterlambatan penyelesaian pekerjaan, downtime mesin, tingginya produk cacat, pemborosan material, ketidakseimbangan kapasitas, rendahnya produktivitas tenaga kerja, serta kurangnya koordinasi antardepartemen dapat menghambat pencapaian target perusahaan.
Effective Production Management membantu perusahaan mengoptimalkan penggunaan sumber daya manusia, mesin, material, metode, dan waktu. Sementara itu, Lean Daily Management memberikan pendekatan sistematis untuk mengidentifikasi penyimpangan, mengendalikan kinerja harian, mempercepat penyelesaian masalah, dan membangun budaya perbaikan berkelanjutan.
Manfaat Training
- Memahami konsep dan prinsip Effective Production Management by Lean Daily Management.
- Memahami peran Production Management dalam pencapaian target perusahaan.
- Memahami berbagai metode dan tools Lean Daily Management.
- Mampu menerapkan Lean Daily Management di tempat kerja.
- Meningkatkan kemampuan menyusun strategi pengelolaan produksi.
- Meningkatkan kemampuan menetapkan KPI produksi.
- Memahami metode Forecasting dan Production Planning.
- Meningkatkan kemampuan menghitung kapasitas dan efisiensi produksi.
- Mengidentifikasi pemborosan dalam proses produksi.
- Meningkatkan produktivitas tenaga kerja dan mesin.
- Memahami penerapan Daily Management System.
- Meningkatkan kemampuan Visual Management dan Daily Performance Monitoring.
- Meningkatkan kemampuan Problem Solving dan Root Cause Analysis.
- Memahami penerapan Lean Leadership.
- Meningkatkan kemampuan pengendalian kualitas produksi.
- Membangun budaya Continuous Improvement.
Materi Training Effective Production Management by Lean Daily Management
1. Production Management
- Konsep dan prinsip Production Management.
- Pengelolaan sumber daya produksi.
- Ruang lingkup kegiatan manajemen produksi.
- Target dan sasaran Production Management.
- Peran Production Management dalam perusahaan manufaktur.
- Hubungan Production, Quality, Maintenance, PPIC, dan Supply Chain.
- Production Performance.
- Production Efficiency.
- Production Effectiveness.
2. Penyusunan Strategi Production Management
- Visi dan misi perusahaan.
- Penjabaran strategi perusahaan ke dalam target produksi.
- Production Strategy.
- Production Objectives.
- Key Performance Indicators (KPI).
- Penetapan target kerja.
- Penjabaran KPI departemen dan individu.
- Performance Measurement.
- Performance Review.
3. Production KPI & Performance Measurement
- Production Output.
- Productivity.
- Efficiency.
- Quality Performance.
- Downtime.
- Machine Utilization.
- Capacity Utilization.
- Defect Rate.
- Rework Rate.
- Scrap Rate.
- On-Time Delivery.
- Overall Equipment Effectiveness (OEE).
4. Forecasting for Production Management
- Konsep dan manfaat Forecasting.
- Demand Forecasting.
- Sales Forecasting.
- Forecasting Methods.
- Historical Data Analysis.
- Moving Average.
- Trend Analysis.
- Forecast Accuracy.
- Forecast Error.
- Penggunaan Forecasting dalam perencanaan produksi.
5. Production Planning & Scheduling
- Strategi perencanaan produksi.
- Production Planning Process.
- Master Production Schedule (MPS).
- Production Capacity Planning.
- Material Requirements Planning (MRP).
- Production Scheduling.
- Workload Planning.
- Manpower Planning.
- Machine Capacity Planning.
- Production Lead Time.
- Production Bottleneck.
- Production Planning dalam Supply Chain Management.
6. Production Capacity & Efficiency Analysis
- Installed Capacity.
- Available Capacity.
- Effective Capacity.
- Actual Production Output.
- Capacity Utilization.
- Production Efficiency.
- Cycle Time.
- Takt Time.
- Lead Time.
- Line Balancing.
- Bottleneck Analysis.
- Production Loss Analysis.
7. Introduction to Lean Management
- Konsep dan prinsip Lean Management.
- Lean Manufacturing Philosophy.
- Value Added Activity.
- Non-Value Added Activity.
- Customer Value.
- Process Flow.
- Pull System.
- Continuous Flow.
- Waste Elimination.
- Lean Implementation Strategy.
8. Identifying Eight Wastes in Manufacturing
- Defects.
- Overproduction.
- Waiting.
- Non-Utilized Talent.
- Transportation.
- Inventory.
- Motion.
- Extra Processing.
Peserta akan mempelajari cara mengidentifikasi aktivitas yang tidak memberikan nilai tambah serta menentukan peluang perbaikan untuk meningkatkan efisiensi proses produksi.
9. Lean Manufacturing Tools
- 5S Workplace Management.
- Kaizen.
- PDCA Cycle.
- Value Stream Mapping (VSM).
- Visual Management.
- Standardized Work.
- Kanban.
- Just in Time (JIT).
- Gemba Walk.
- Poka Yoke.
- Root Cause Analysis.
- Continuous Improvement.
10. Lean Daily Management System
- Konsep Lean Daily Management.
- Daily Management System (DMS).
- Daily Production Control.
- Daily Performance Monitoring.
- Daily KPI Review.
- Daily Production Meeting.
- Daily Problem Identification.
- Daily Action Plan.
- Escalation Management.
- Daily Follow-Up.
- Continuous Performance Improvement.
11. SQCDP Performance Management
- Safety.
- Quality.
- Cost.
- Delivery.
- People.
- Daily SQCDP Monitoring.
- SQCDP Performance Board.
- Identifying Performance Gaps.
- Corrective Action.
- Performance Improvement.
12. Visual Management & Daily Control
- Visual Management Concept.
- Visual Performance Board.
- Production Dashboard.
- Daily KPI Board.
- Andon Awareness.
- Abnormality Management.
- Visual Work Instruction.
- Standard Operating Procedures (SOP).
- Daily Action Tracking.
- Performance Communication.
13. Daily Production Meeting
- Tujuan Daily Production Meeting.
- Daily Meeting Structure.
- Review Yesterday Performance.
- Review Today Production Target.
- Identify Production Problems.
- Discuss Quality Issues.
- Discuss Downtime Issues.
- Identify Bottlenecks.
- Assign Corrective Actions.
- Set PIC and Deadline.
- Follow-Up Previous Actions.
14. Problem Solving for Production Improvement
- Problem Identification.
- Problem Definition.
- Data Collection.
- Root Cause Analysis.
- 5 Why Analysis.
- Fishbone Diagram.
- Pareto Analysis.
- Corrective Action.
- Preventive Action.
- Effectiveness Verification.
15. Staying Lean Management
- Lean dari aspek manusia sebagai pelaku.
- Keterlibatan SDM dalam pelaksanaan Lean.
- Employee Engagement.
- Building Lean Culture.
- Standard Work Discipline.
- Continuous Improvement Mindset.
- Kaizen Participation.
- Lean Performance Monitoring.
- Strategi mempertahankan Lean Management.
16. Lean Leadership
- Konsep perubahan sebagai dasar Lean Management.
- Leadership Commitment.
- Effective Communication.
- Coaching & Counseling.
- Employee Empowerment.
- Problem Solving Leadership.
- Gemba Leadership.
- Team Collaboration.
- Change Management.
- Building Continuous Improvement Culture.
17. Quality Control in Production Management
- Quality sebagai tujuan Production Management.
- Konsep Quality Control.
- Prinsip pengendalian kualitas.
- Quality Standards.
- Inspection & Monitoring.
- Defect Prevention.
- Quality Improvement.
- Standard Operating Procedures.
- Visual Control.
- Seven QC Tools.
- Corrective & Preventive Action.
18. Continuous Improvement & Kaizen
- Continuous Improvement Concept.
- Kaizen Philosophy.
- PDCA Cycle.
- Improvement Opportunity Identification.
- Small Group Improvement.
- Employee Suggestion.
- Waste Reduction.
- Productivity Improvement.
- Standardization.
- Improvement Sustainability.
19. Production Performance Improvement Strategy
- Production Performance Assessment.
- Identify Performance Gaps.
- Prioritize Improvement Opportunities.
- Develop Improvement Targets.
- Define Improvement Projects.
- Set KPI.
- Assign Responsibility.
- Monitor Implementation.
- Evaluate Improvement Results.
20. Lean Daily Management Action Plan
- Production KPI Assessment.
- Daily Management System Evaluation.
- Waste Identification Exercise.
- Production Problem Analysis.
- Daily KPI Board Design.
- Daily Meeting Simulation.
- Improvement Priority Matrix.
- Lean Implementation Roadmap.
- Individual & Team Action Plan.
Workshop & Studi Kasus
- Production Capacity Calculation.
- Production Efficiency Analysis.
- Forecasting Exercise.
- Production Planning Case Study.
- Eight Wastes Identification.
- Value Stream Mapping Exercise.
- OEE Calculation Exercise.
- Daily KPI Dashboard Workshop.
- SQCDP Performance Board Simulation.
- Daily Production Meeting Role Play.
- Root Cause Analysis Case Study.
- Lean Daily Management Action Plan.
Target Peserta Training
Training ini direkomendasikan bagi Production Manager, Manufacturing Manager, Operations Manager, Plant Manager, Production Supervisor, Production Team Leader, PPIC Manager, PPIC Supervisor, Industrial Engineer, Process Engineer, Quality Control, Quality Assurance, Maintenance, Supply Chain, Continuous Improvement Team, Operational Excellence Team, dan profesional lain yang terlibat dalam pengelolaan proses produksi.
Trainer Johnson Indonesia
Tim Trainer Johnson Indonesia
- Johnson Alvonco, Ph.D
- Dr. Iphov Kumala Sriwana, ST., M.Si, IPM
- Hendra Feraldi, ST, IPM, BBLSS
- Purdianta, ST. MT.
Penugasan trainer mengikuti konfirmasi penyelenggara dan jadwal pelaksanaan.
Jadwal Training 2026
| Bulan | Tanggal Pelaksanaan |
|---|---|
| Januari 2026 | 21–22 Januari 2026 |
| Februari 2026 | 18–19 Februari 2026 |
| Maret 2026 | 25–26 Maret 2026 |
| April 2026 | 15–16 April 2026 |
| Mei 2026 | 18–19 Mei 2026 |
| Juni 2026 | 23–24 Juni 2026 |
| Juli 2026 | 23–24 Juli 2026 |
| Agustus 2026 | 21–22 Agustus 2026 |
| September 2026 | 22–23 September 2026 |
| Oktober 2026 | 22–23 Oktober 2026 |
| November 2026 | 24–25 November 2026 |
| Desember 2026 | 23–24 Desember 2026 |
Catatan: Jadwal mengikuti halaman khusus program Johnson Indonesia. Konfirmasi kembali status pelaksanaan sebelum pendaftaran.
Jam & Lokasi Pelaksanaan
- Durasi: 2 hari.
- Waktu: 09.00–16.00 WIB.
- Online: Zoom Meeting.
- Offline: Hotel / Johnson Training Center.
- Alternatif Hotel: Hotel Ciputra, Ibis Group, Hotel Oria Jakarta, Holiday Inn Jakarta Wahid Hasyim, atau lokasi lain sesuai konfirmasi penyelenggara.
Fee Investasi Training
Offline Training Jakarta
Rp5.950.000/orang / 2 hari, dengan ketentuan minimal pengiriman 3 peserta untuk pelaksanaan di hotel.
Online Training
Rp5.500.000/orang / 2 hari, pukul 09.00–16.00 WIB.
Private Onsite Training
- Rp8.000.000/orang / 2 hari – PASTI RUNNING.
- Rp5.950.000/orang / 1 hari – PASTI RUNNING.
- Lokasi: Training Center Johnson Indonesia.
Offline Training Luar Jakarta
- Rp12.000.000/orang – PASTI RUNNING.
- Rp8.500.000/orang – pengiriman 1–5 peserta.
- Rp8.000.000/orang – pengiriman di atas 5 peserta.
Fasilitas offline mengikuti ketentuan penyelenggara, meliputi Seminar Kit, Certificate, Lunch, Snack, dan Souvenir.
In-House Training Effective Production Management by Lean Daily Management
Johnson Indonesia menyediakan In-House Training Effective Production Management by Lean Daily Management yang dapat disesuaikan dengan karakteristik proses manufaktur, kapasitas produksi, sistem KPI, standar kualitas, struktur organisasi, kebutuhan Lean Implementation, serta tantangan operasional perusahaan.
Program dapat difokuskan pada Production Planning, Capacity Management, Production KPI, Daily Management System, SQCDP, Visual Management, Lean Manufacturing, Waste Reduction, Problem Solving, Quality Control, Lean Leadership, dan Continuous Improvement.
Training Manufacturing & Productivity Terkait
- Training Lean Production & Operation Manufacturing
- Training Continuous Process Improvement
- Training Gemba Kaizen Awareness
- Training 5S in Manufacturing
- Training Managing with Visual Control
- Training Quality Control Cycle (QCC)
- Training 5 Whys Root Cause Analysis
- Training Lean Six Sigma Quality
- Training Effective Shop Floor Leadership
- Jadwal Public Training Johnson Indonesia
Daftar Client Johnson Indonesia
Johnson Indonesia menyediakan berbagai program pelatihan bagi perusahaan dan institusi dari berbagai sektor industri. Informasi mengenai perusahaan yang telah menggunakan layanan Johnson Indonesia dapat dilihat melalui Daftar Client Johnson Indonesia.
Mengapa Memilih Johnson Indonesia?
Johnson Indonesia – Training Provider Since 2002 menyediakan Public Training, In-House Training, Corporate Training, Private Training, Online Training, dan pengembangan kompetensi profesional di bidang Manufacturing, Production Management, Lean Management, Quality Management, Productivity Improvement, Supply Chain, Maintenance, Leadership, dan Operational Excellence.
Training Effective Production Management by Lean Daily Management membantu peserta mengintegrasikan perencanaan, pelaksanaan, monitoring, pengendalian kualitas, pengurangan pemborosan, dan perbaikan berkelanjutan untuk mendukung peningkatan kinerja produksi.
Informasi & Pendaftaran Training
PT Johnson Indonesia
Training Provider Since 2002
WhatsApp: 0815 9725 020
Telepon: (021) 541 9152
Email: infotraining27@gmail.com
Website: www.seminarjohnson.com
