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Training Acceptance Sampling Plan (MIL STD 105E & 414)

Training Acceptance Sampling Plan (MIL STD 105E & 414) merupakan program pelatihan profesional yang dirancang untuk meningkatkan kemampuan peserta dalam memahami dan menerapkan metode Acceptance Sampling sebagai bagian dari Quality Control dan Quality Assurance.

Acceptance Sampling digunakan untuk membantu perusahaan mengambil keputusan apakah suatu lot atau batch produk dapat diterima atau ditolak berdasarkan hasil pemeriksaan terhadap sejumlah sampel. Pendekatan ini sangat relevan ketika pemeriksaan 100% tidak efektif, membutuhkan biaya besar, membutuhkan waktu panjang, atau pengujian bersifat destruktif.

Melalui Training Acceptance Sampling Plan, peserta akan mempelajari konsep dasar Acceptance Sampling, Single Sampling Plan, Multiple/Other Sampling Plans, MIL STD 105E, Dodge-Romig Sampling Plans, MIL STD 414, Variable Sampling, serta berbagai pendekatan seperti Chain Sampling, Continuous Sampling, dan Skip-Lot Sampling.

Peserta juga akan memahami bagaimana menentukan Sampling Plan yang tepat, membaca tabel Acceptance Sampling, menentukan ukuran sampel, Acceptance Number dan Rejection Number, memahami AQL, serta menganalisis risiko produsen dan konsumen dalam pengambilan keputusan penerimaan lot.

Mengapa Acceptance Sampling Plan Penting?

Dalam proses Incoming Inspection, Supplier Quality Control, Production Quality Control, Final Inspection, maupun Finished Goods Inspection, perusahaan sering menghadapi jumlah produk yang terlalu besar untuk diperiksa satu per satu. Pemeriksaan 100% juga tidak selalu menjamin efektivitas karena membutuhkan waktu, tenaga, dan biaya yang besar.

Acceptance Sampling memberikan pendekatan statistik untuk menentukan jumlah unit yang perlu diperiksa dari suatu lot dan kriteria yang digunakan untuk memutuskan apakah lot tersebut diterima atau ditolak.

Penerapan Sampling Plan yang tepat membantu perusahaan menyeimbangkan kebutuhan Quality Assurance dengan Inspection Cost, Inspection Time, Supplier Performance, Production Efficiency, dan risiko penerimaan produk yang tidak sesuai spesifikasi.

Manfaat Training

Memahami konsep dasar Acceptance Sampling.
Memahami fungsi Acceptance Sampling dalam Quality Control.
Memahami prinsip Lot Acceptance.
Memahami mekanisme berbagai Acceptance Sampling System.
Memahami Single Sampling Plan.
Memahami Double dan Multiple Sampling Plan.
Memahami MIL STD 105E.
Memahami Dodge-Romig Sampling Plans.
Memahami MIL STD 414.
Memahami Acceptance Sampling by Attributes.
Memahami Acceptance Sampling by Variables.
Memahami AQL atau Acceptable Quality Level.
Memahami Acceptance Number dan Rejection Number.
Memahami Producer’s Risk dan Consumer’s Risk.
Memahami Operating Characteristic Curve.
Memahami Chain Sampling.
Memahami Continuous Sampling.
Memahami Skip-Lot Sampling Plans.
Mampu menentukan Sampling Plan berdasarkan kondisi lot.
Mampu menggunakan Acceptance Sampling untuk Incoming dan Final Inspection.
Memahami analisis Acceptance Sampling menggunakan software WinQSB 2.0.

Materi Training Acceptance Sampling Plan

1. Introduction of Acceptance Sampling

Pengertian Acceptance Sampling.
Tujuan Acceptance Sampling.
Konsep Lot dan Sample.
Lot Acceptance.
Sampling Inspection.
100% Inspection vs Sampling Inspection.
Acceptance Sampling dalam Quality Control.
Acceptance Sampling dalam Quality Assurance.
Keuntungan dan keterbatasan Acceptance Sampling.

Fundamental Statistical Sampling

2. Population, Lot & Sample

Population.
Production Lot.
Inspection Lot.
Batch.
Sample.
Sample Size.
Random Sampling.
Representative Sample.
Sampling Bias Awareness.

3. Defect & Defective

Defect.
Defective Unit.
Nonconforming Unit.
Critical Defect.
Major Defect.
Minor Defect.
Percent Defective.
Nonconformity Classification.

Acceptance Sampling by Attributes

4. Attribute Sampling Concept

Pass / Fail Inspection.
Accept / Reject Decision.
Conforming vs Nonconforming.
Defective Unit.
Sample Size.
Acceptance Number.
Rejection Number.

Single-Sampling Plans

5. Single Sampling Plan

Lot Size.
Sample Size.
Acceptance Number (Ac).
Rejection Number (Re).
Sample Inspection.
Lot Acceptance Decision.
Lot Rejection Decision.

Dalam Single Sampling Plan, sejumlah unit diambil dari suatu lot berdasarkan Sampling Plan yang telah ditentukan. Jumlah produk tidak sesuai dalam sampel dibandingkan dengan Acceptance Number dan Rejection Number untuk menentukan keputusan terhadap lot.

6. Mekanisme Single Sampling

Menentukan Lot Size.
Menentukan Inspection Level.
Menentukan Sample Size Code Letter.
Menentukan AQL.
Menentukan Sample Size.
Menentukan Acceptance Number.
Menentukan Rejection Number.
Mengambil sampel secara representatif.
Melakukan inspection.
Membandingkan hasil dengan Acceptance Criteria.
Menentukan Accept atau Reject Lot.

Other Sampling Plans

7. Double Sampling Plan

First Sample.
First Sample Decision.
Second Sample Requirement.
Cumulative Defective.
Acceptance Criteria.
Rejection Criteria.

8. Multiple Sampling Plan

Sequential Sample Groups.
Cumulative Inspection Result.
Acceptance Boundary.
Rejection Boundary.
Continue Sampling Decision.
Inspection Efficiency.

Single vs Double vs Multiple Sampling

Sampling Plan	Karakteristik	Keputusan
Single Sampling	Menggunakan satu sampel.	Lot diterima atau ditolak berdasarkan satu hasil sampling.
Double Sampling	Dapat menggunakan sampel kedua bila hasil pertama belum memberikan keputusan.	Accept, Reject, atau lanjut ke sampel kedua.
Multiple Sampling	Menggunakan beberapa tahap sampling.	Keputusan berdasarkan hasil kumulatif setiap tahap.

MIL STD 105E

9. Introduction to MIL STD 105E

Konsep MIL STD 105E.
Acceptance Sampling by Attributes.
Lot Size.
Inspection Level.
Sample Size Code Letter.
AQL.
Sample Size.
Acceptance Number.
Rejection Number.

10. Inspection Level

General Inspection Level I.
General Inspection Level II.
General Inspection Level III.
Special Inspection Levels.
Pemilihan Inspection Level.
Hubungan Inspection Level dengan Sample Size.

11. Sample Size Code Letter

Lot Size Identification.
Inspection Level Selection.
Code Letter Determination.
Sample Size Determination.
Sampling Table Interpretation.

Acceptable Quality Level (AQL)

12. Understanding AQL

Definisi AQL.
AQL sebagai parameter Sampling Plan.
AQL untuk Critical Defect.
AQL untuk Major Defect.
AQL untuk Minor Defect.
Customer Requirement.
Supplier Agreement.
Quality Requirement.

Pemilihan AQL perlu disesuaikan dengan jenis produk, karakteristik kualitas, tingkat risiko, customer requirement, supplier agreement, dan kebijakan kualitas perusahaan. AQL tidak sebaiknya dipilih secara sembarangan hanya untuk mengurangi jumlah inspeksi.

Normal, Tightened & Reduced Inspection

13. Inspection Severity

Normal Inspection.
Tightened Inspection.
Reduced Inspection.
Supplier Quality Performance.
Lot History.
Switching Rules Awareness.
Inspection Severity Adjustment.

Acceptance Number & Rejection Number

14. Ac & Re Decision

Acceptance Number (Ac).
Rejection Number (Re).
Number of Defectives Found.
Acceptance Decision.
Rejection Decision.
Disposition of Rejected Lot.

Producer’s Risk & Consumer’s Risk

15. Risk in Acceptance Sampling

Producer’s Risk.
Consumer’s Risk.
Good Lot Rejection Risk.
Bad Lot Acceptance Risk.
Type I Error Awareness.
Type II Error Awareness.
Balancing Quality Risk.

Acceptance Sampling merupakan metode statistik sehingga keputusan sampling selalu memiliki risiko. Peserta perlu memahami keseimbangan antara risiko produsen karena lot yang sebenarnya baik dapat ditolak dan risiko konsumen karena lot yang kualitasnya buruk dapat diterima.

Operating Characteristic Curve

16. OC Curve

Probability of Acceptance.
Lot Quality Level.
Sampling Plan Performance.
Producer’s Risk.
Consumer’s Risk.
Discriminating Power of Sampling Plan.
Interpretation of OC Curve.

Average Outgoing Quality

17. AOQ & AOQL Awareness

Average Outgoing Quality (AOQ).
Average Outgoing Quality Limit (AOQL).
Rectifying Inspection Awareness.
Outgoing Quality.
Sampling Plan Performance.

Average Sample Number

18. ASN Awareness

Average Sample Number.
Inspection Effort.
Single Sampling ASN.
Double Sampling ASN.
Multiple Sampling ASN.
Sampling Efficiency.

Dodge-Romig Sampling Plans

19. Introduction to Dodge-Romig

Konsep Dodge-Romig Sampling.
Lot Tolerance Percent Defective Awareness.
Average Outgoing Quality Limit.
Rectifying Inspection.
Sampling Plan Selection.
Inspection Optimization.

20. Dodge-Romig Application

Lot Size.
Process Average.
Sample Size.
Acceptance Number.
Lot Disposition.
Inspection Requirement.

MIL STD 414

21. Introduction to MIL STD 414

Acceptance Sampling by Variables.
Variable Quality Characteristic.
Measurement Data.
Specification Limit.
Sample Size.
Process Variation.
Lot Acceptance.

Attribute Sampling vs Variable Sampling

Aspek	Attribute Sampling	Variable Sampling
Jenis Data	Pass/Fail, Conforming/Nonconforming.	Data pengukuran numerik.
Contoh	Produk cacat atau tidak cacat.	Diameter, berat, panjang, ketebalan, kekuatan.
Standar pada Training	MIL STD 105E.	MIL STD 414.
Informasi	Berbasis klasifikasi unit.	Memanfaatkan nilai hasil pengukuran.

Variable Sampling

22. Fundamental Variable Sampling

Measurement Data.
Mean.
Standard Deviation Awareness.
Upper Specification Limit.
Lower Specification Limit.
Process Distribution Awareness.
Lot Quality Evaluation.

Chain Sampling Plan

23. Chain Sampling

Chain Sampling Concept.
Lot History.
Previous Lot Information.
Acceptance Decision.
Application Consideration.

Continuous Sampling Plan

24. Continuous Sampling

Continuous Production.
Screening Phase Awareness.
Sampling Phase.
Inspection Frequency.
Quality Performance.
Switching between Inspection Conditions.

Skip-Lot Sampling Plan

25. Skip-Lot Sampling

Skip-Lot Concept.
Supplier Quality History.
Consistent Quality Performance.
Reduced Inspection Effort.
Lot Selection.
Return to Regular Inspection.

Acceptance Sampling & Incoming Quality Control

Acceptance Sampling banyak digunakan dalam Incoming Quality Control (IQC) untuk menentukan apakah material, component, spare part, packaging, atau produk dari supplier memenuhi Acceptance Criteria sebelum digunakan dalam proses berikutnya.

Acceptance Sampling & Supplier Quality

Supplier Quality Requirement.
Incoming Inspection.
Supplier Lot Acceptance.
Supplier Defect Performance.
Supplier Quality History.
Supplier Corrective Action.
Supplier Performance Evaluation.

Acceptance Sampling & Production Quality Control

Dalam Production Quality Control, Sampling Plan dapat digunakan pada titik pemeriksaan tertentu untuk memastikan produk memenuhi kriteria kualitas tanpa harus melakukan pemeriksaan 100% pada seluruh output.

Acceptance Sampling & Final Inspection

Finished Goods Inspection.
Final Lot Inspection.
Pre-Shipment Inspection.
Customer Acceptance Requirement.
Lot Release.
Final Quality Decision.

Acceptance Sampling & Quality Assurance

Quality Assurance dapat menggunakan Acceptance Sampling sebagai bagian dari sistem pengendalian kualitas untuk memastikan bahwa Sampling Plan, Inspection Level, AQL, Sampling Method, Acceptance Criteria, dan Inspection Records ditetapkan serta diterapkan secara konsisten.

Acceptance Sampling & Statistical Quality Control

Acceptance Sampling merupakan salah satu pendekatan Statistical Quality Control yang berfokus pada keputusan penerimaan atau penolakan lot. Metode ini berbeda dari Statistical Process Control yang berfokus pada monitoring dan pengendalian kestabilan proses.

Acceptance Sampling vs Statistical Process Control

Aspek	Acceptance Sampling	Statistical Process Control
Fokus	Keputusan terhadap lot.	Pengendalian proses.
Tujuan	Accept atau Reject.	Menjaga kestabilan dan mendeteksi perubahan proses.
Tools	Sampling Plan, AQL, Ac/Re, OC Curve.	Control Chart dan Process Analysis.

Sampling Plan Selection

26. Faktor Pemilihan Sampling Plan

Lot Size.
Product Risk.
Customer Requirement.
Quality History.
Supplier Performance.
Inspection Cost.
Inspection Time.
Destructive vs Non-Destructive Testing.
Attribute vs Variable Data.
Quality Level Requirement.

Sampling Procedure

27. Practical Sampling Process

Define Inspection Lot.
Define Quality Characteristic.
Classify Defect.
Select Inspection Level.
Determine AQL.
Determine Sample Size.
Select Sample Randomly.
Perform Inspection.
Record Inspection Result.
Apply Acceptance Criteria.
Accept or Reject Lot.
Document Decision.

Sampling & Inspection Documentation

Lot Identification.
Supplier Identification.
Product / Material Identification.
Inspection Date.
Lot Size.
Sample Size.
AQL.
Acceptance Number.
Rejection Number.
Inspection Result.
Lot Disposition.
Inspector Identification.

Handling Rejected Lot

28. Rejected Lot Management

Lot Identification.
Segregation.
Nonconformity Report.
100% Screening Awareness.
Supplier Notification.
Root Cause Analysis.
Corrective Action.
Reinspection Requirement.
Disposition Decision.

Acceptance Sampling & Root Cause Analysis

Acceptance Sampling menentukan status suatu lot, tetapi tidak menghilangkan akar penyebab defect. Lot yang berulang kali ditolak perlu ditindaklanjuti dengan Root Cause Analysis menggunakan metode seperti Pareto Analysis, Fishbone Diagram, 5 Whys, atau metode problem solving lainnya.

Acceptance Sampling & Process Improvement

Data hasil Acceptance Sampling dapat digunakan sebagai salah satu input untuk Supplier Improvement, Quality Improvement, Corrective Action, Process Improvement, dan Continuous Improvement.

Analisis Acceptance Sampling dengan WinQSB 2.0

29. Software Application

Introduction to WinQSB 2.0.
Acceptance Sampling Analysis.
Input Sampling Parameters.
Sampling Plan Evaluation.
Interpretation of Analysis Result.
Decision Making.

Workshop Acceptance Sampling Plan

Menentukan Lot Size.
Menentukan Inspection Level.
Menentukan AQL.
Mencari Sample Size Code Letter.
Menentukan Sample Size.
Menentukan Acceptance Number.
Menentukan Rejection Number.
Simulasi Single Sampling Plan.
Simulasi Double Sampling Plan.
Interpretasi MIL STD 105E.
Variable Sampling Exercise.
Analisis Producer’s Risk & Consumer’s Risk.
OC Curve Interpretation.
Studi Kasus Incoming Inspection.
Studi Kasus Supplier Quality.
Acceptance Sampling Action Plan.

Contoh Alur Acceptance Sampling

Tahap	Aktivitas
1. Define Lot	Menentukan lot atau batch yang akan diperiksa.
2. Select Plan	Menentukan Inspection Level, AQL dan Sampling Plan.
3. Take Sample	Mengambil sampel yang representatif dari lot.
4. Inspect	Melakukan pemeriksaan terhadap karakteristik kualitas.
5. Compare	Membandingkan hasil dengan Ac dan Re.
6. Decision	Menentukan Accept atau Reject Lot.
7. Follow Up	Melakukan disposition, corrective action, atau supplier follow-up bila diperlukan.

Kompetensi yang Dikembangkan

Acceptance Sampling.
Statistical Sampling.
MIL STD 105E.
MIL STD 414.
Dodge-Romig Sampling.
Single Sampling Plan.
Double Sampling Plan.
Multiple Sampling Plan.
Attribute Sampling.
Variable Sampling.
AQL Analysis.
Acceptance & Rejection Criteria.
Producer’s Risk.
Consumer’s Risk.
OC Curve.
Incoming Quality Control.
Supplier Quality Control.
Final Inspection.
Statistical Quality Control.
Quality Decision Making.

Target Peserta Training

Training Acceptance Sampling Plan (MIL STD 105E & 414) ditujukan bagi Manager dan Supervisor yang memiliki kaitan dan tanggung jawab terhadap Quality.

Program ini juga relevan bagi profesional Quality Assurance, Quality Control, Incoming Quality Control, Supplier Quality, Production Quality, Manufacturing, Engineering, Procurement, Warehouse, Laboratory, Inspection, Continuous Improvement, serta personel yang bertanggung jawab terhadap penerimaan material, komponen, produk, atau supplier lot.

Trainer Johnson Indonesia

Tim Trainer Johnson Indonesia

Dr. Iphov Kumala Sriwana, ST., M.Si, IPM
Hendra Feraldi, ST, IPM, BBLSS
Purdianta, ST. MT.
Surachman. ST.,MT

Metode Training

Interactive Presentation.
Group Discussion.
Acceptance Sampling Case Study.
Sampling Table Exercise.
AQL Exercise.
MIL STD 105E Exercise.
MIL STD 414 Discussion.
OC Curve Analysis.
Incoming Inspection Simulation.
Software WinQSB 2.0 Analysis.
Action Plan.

Jadwal Training Acceptance Sampling Plan

Periode	Tanggal Pelaksanaan
September 2026	29–30 September 2026
Oktober 2026	14–15 Oktober 2026
November 2026	03–04 November 2026
Desember 2026	02–03 Desember 2026
Januari 2027	07–08 Januari 2027
Februari 2027	05–06 Februari 2027
Maret 2027	10–11 Maret 2027
April 2027	06–07 April 2027
Mei 2027	18–19 Mei 2027
Juni 2027	08–09 Juni 2027
Juli 2027	22–23 Juli 2027

Catatan: Jadwal di atas mengikuti halaman khusus Acceptance Sampling Plan (MIL STD 105E & 414) Johnson Indonesia. Jadwal dapat mengalami penyesuaian sehingga peserta disarankan melakukan konfirmasi sebelum pendaftaran.

Tempat Training

Alternatif lokasi Offline Training meliputi Ciputra Hotel, Ibis Group, Hotel Oria Jakarta, dan Hotel Holiday Inn Jakarta Wahid Hasyim. Lokasi pelaksanaan akan dikonfirmasikan kembali kepada peserta.

Metode Pelaksanaan

Offline Training – Hotel / Johnson Training Center.
Online Training – Zoom Meeting.
Public Training – mengikuti jadwal Johnson Indonesia.
Private Training – kelas khusus sesuai kebutuhan perusahaan.
In-House Training – materi dan studi kasus dapat disesuaikan dengan kebutuhan perusahaan.

Fee Investasi Training

Offline Training Jakarta

Rp5.950.000/orang / 2 hari. Minimal pengiriman 3 peserta dan PASTI RUNNING di hotel.

Investasi termasuk Seminar Kit, Certificate, Lunch, Snack, dan Souvenir.

Offline Training Luar Kota Jakarta

Rp12.000.000/orang – PASTI RUNNING.
Rp8.500.000/orang – pengiriman 1–5 peserta.
Rp8.000.000/orang – pengiriman di atas 5 peserta.
Termasuk Seminar Kit, Certificate, Lunch, Snack, dan Souvenir.

Private Onsite Training

Rp8.000.000/orang / 2 hari – PASTI RUNNING.
Rp5.950.000/orang / 1 hari – PASTI RUNNING.
Lokasi: Training Center Johnson Indonesia.
Termasuk Seminar Kit, Certificate, Lunch, Snack, dan Souvenir.

Online Training

Rp5.500.000/orang / 2 hari, pukul 09.00–16.00 WIB.

Daftar Client Johnson Indonesia

Daftar perusahaan dan institusi yang telah menggunakan layanan training Johnson Indonesia dapat dilihat melalui Daftar Client Johnson Indonesia.

Public Training Acceptance Sampling Plan

Johnson Indonesia menyediakan Public Training Acceptance Sampling Plan bagi profesional Quality Assurance, Quality Control, Manufacturing, Supplier Quality, Incoming Inspection, dan fungsi terkait yang ingin meningkatkan kemampuan dalam Statistical Sampling dan Quality Decision Making.

In-House Training Acceptance Sampling Plan

In-House Training Acceptance Sampling Plan dapat disesuaikan dengan produk, material, supplier lot, defect classification, Inspection Level, AQL, Sampling Plan, Acceptance Criteria, dan Quality Requirement yang digunakan perusahaan.

Perusahaan dapat menggunakan kasus aktual sebagai bahan workshop sehingga peserta dapat mempraktikkan penentuan Lot Size, Inspection Level, AQL, Sample Size, Acceptance Number, Rejection Number, dan keputusan Accept / Reject berdasarkan kebutuhan aktual perusahaan.

Training Terkait – Internal Link

Acceptance Sampling Action Plan

Pada akhir training, peserta dapat menyusun Acceptance Sampling Action Plan yang mencakup Product / Material, Lot Size, Defect Classification, Inspection Level, AQL, Sampling Plan, Sample Size, Acceptance Number, Rejection Number, Inspection Method, Lot Disposition, Documentation, Supplier Follow-Up, PIC, dan Monitoring.

Mengapa Memilih Johnson Indonesia?

Johnson Indonesia – Training Provider Since 2002 menyediakan Public Training, In-House Training, Corporate Training, Private Training, Offline Training, dan Online Training untuk pengembangan kompetensi Quality Assurance, Quality Control, Statistical Quality Control, Manufacturing, Engineering, Supplier Quality, Continuous Improvement, dan Operational Excellence.

Melalui Training Acceptance Sampling Plan (MIL STD 105E & 414), peserta memperoleh pemahaman mengenai Acceptance Sampling, Single Sampling, Other Sampling Plans, MIL STD 105E, Dodge-Romig, MIL STD 414, Variable Sampling, Chain Sampling, Continuous Sampling, Skip-Lot Sampling, serta penerapan Statistical Sampling dalam pengambilan keputusan kualitas.

Pendaftaran Training Acceptance Sampling Plan

Tingkatkan kemampuan tim dalam menentukan Sampling Plan, AQL, Sample Size, Acceptance Criteria, serta keputusan penerimaan dan penolakan lot secara lebih sistematis melalui Training Acceptance Sampling Plan (MIL STD 105E & 414) Johnson Indonesia.